FABHIND
Continues Waste tyre Pyrolysis plant
MACHINECOMPONENT
1. Pyrolysis Reactor
2. Fire Furnace Chamber
3. Material Feeding Conveyor Belt
4. Material Feeding Screw
5. Material Loading Dual Airlock System
6. Carbon Output Screw
7. Carbon Unloading Dual Airlock System
8. Carbon Removal Jacket Screw
9. Carbon Removal Pipe Screw
10. Cycle- Carbon Storage
11. Pipe Screw 8 Inch 8 Feet Length
12. Carbon Steel Removal System
13. Heavy Oil Buffer Chamber
14. Heavy Oil Collecting System
15. Jacketed Coolant Pipe
16. Water Seal Tank
17.Condensation System
18. Oil tanks
19. Flue Gas Collecting System
20. Industrial Scrubber Chimney with Auto Ignition Systems
21. Cooling Tower
22. Pyro Gas Flaring System
23. Controlling Method (Programmed Logic Control - PLC)
24. Foundation Cost Not Including
25. Electric Consumption: 60 HP DG Required 60 KVA
OPTIONAL MACHINE FOR PLANT
• ETP PLANT
• NITROGEN PLANT
• TYRE CHIPS PLANT
• CARBON PACKING MACHINE
• PYRO OIL SEPARATOR TANK
• D G SET AS PER REQUIREMENT
Product Details:
Minimum Order Quantity | 1 Set |
Capacity | 20 Ton / Day |
Brand | FABHIND |
Motor Power | 100 HP |
Plant Capacity | 20 TONS PER DAY |
Melting Material | Tyre Chips |
Automation Grade | Automatic |
Service Location | Ahmadabad |
Plant Power Consumption | 100 KW |
Material Loading Capacity | 20 Ton |
Installation Time | 30 Days |
Continuous Pyrolysis Machine Introduction
According to the continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Continuous Plant updated equipment of our company. It’s the new developed process, including continuous feeding system, continuous rotating pyrolysis system, continuous slagging system, continuous cooling system, smell removal system, continuous tail gas recycling system, continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.
The Advantages of the FAB Continuous pyrolysis machine
o Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life
o Spiral Flats are designed in to the reactor which helps running the material by its inner wall. The raw material direct contacted with the heat transfer surface and received immediate heat and evenly distributed.
o The reactor and feeder system adopts frequency drive (VFD) to adjust the retention time of raw material in the reactor according to the pyrolysis. It can decompose in minimum time to increase high oil yield.
o Reactor can be loaded by steel wire free tyre chips and It can also separate the carbon black from hair steel wires at the time of carbon discharge. It has hair steel in wires it can be collected by hair steel magnet separator machine. Hence it will be collected directly to the carbon bags if it doesn’t have hair steel in it.
Gas & oil burner can be used for extra flue uncondensed gas for secondary heating process of the pyrolysis reactor, which will reduce production cost and customer revenue. The flue gas after combustion is treated by dual wash scrubber system as per environment standards. Ii is using evaporated flue gas for heating process of reactor, where we recycle extra heat for the process
Pyrolysis Technology Safety Evaluation
Leakage prevention |
Real-time monitoring of pressure and temperature |
Detection of flammable Gas |
Fire Fighting Systems |
Operating Training & Maintenance |
Backup Power & Water Supply |
Additional Information: