Fabhind Private Limited

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.        

Fabhind Pvt Ltd Waste Tyre Pyrolysis PlantRc-10/16 Mm - Capacity 10 Tons – Per Batch• Main Reactor Made With Bq Plate 516-70 Gr Capsule Type (With Two Site Dish End)--2. 6 Miter X 6. 6 Miter 16 Mm Plate Door Size 1500 Mm Front Door Front Side Carbon Removal System Attechmen Extra Price• Reactor Cover Cover 3 Mm Ms Sheet With Insulated Cera Wool 1260 Temp 25 Mm Two Layer• Reactor Electric Motor Motor -1 Nos 7. 5 Hp 960 Rpm Motor For Process And 2 Nd 7. 5 Hp 1440 Rpm Motor ( Standard Make )• Reactor Gear Box Heavy Helical Gear Box• Condenser Pipe Unit Ms Pipe 6 Inch -16 Nos For Condenser With 2 Nos Carbon Holding Tank 5 Mm Thickness.• Insulation Tank Ms Plate 800 Mm X 1550 Mm X 5 Mm With Cerawool Insulation And Aluminum Sheet• Water Seal Tank Ms Plate 1000 X 1800 Mm X 5 Mm With 4" Jacketed For Coolant.• Gas Tank Ms Plate 800 Mm X 1550 Mm X 5 Mm• Oil Tank Ms Plate 2800 X 1350 Mm X 5 Mm 7. 4 Kl (3. 7 Kl -02 Nos )• Water Coolant Pipe Water Coolant Pipe With Jacketed 5 Mm Pipe 15 Feet ( 8''

Main Equipment List 

• Carbon Drag Conveyer
• Carbon Drum In Put Screw
• Carbon Our Out Screw
• Carbon Silo -30 Kl
• Chips Feeding Systems
• Common Scrubber 8 Reactor
• Cooling Blower 7.5 Hp
• Cooling Tower 70 Tr With 3 Hp Motor
• Drag Conveyer
• Dual Inbuilt Scrubber Tank
• Dabble Drum Magnate Separator
• Etp-20000 Effluent Treatment Plant-5000 Per Day-I
• Feeding Elevator
• Feeding Hopper
• Filler Elevator
• Heavy Chimney 15 X 05-100 Ft-Auto Ignition
• Nitrogen Plant 20 Nm3/Hr Plant-I
• Oil Tank 3.7 Kl
• Oil Tank 37 Kl
• Oil Tank 6 Kl
• Oil Water Separator Tank 16 Kl
• Pipe Condenser-10-8-6 Pipe -With Water Tank
• Pipe Screw 12 Inch
• Presser Blower  3 Hp
• Presser Blower  5 Hp
• Pyro Gas Balloon  Systems-600 Nm/3
• Rc-12-Inbuilt Fire Unit 28 X 865 X 750 Mm
• Reactor Our Put Screw
• Rfc-15 - Reactor With Cover
• Screw 15 Feet 12 Inch Pipe
• Tp Chimney Blower 75 Hp-New
• Tp Gas Tank
• Tp Heavy Oil Tank 03 Kl
• Tp Insulation Tank-450
• Tp Water Seal Tank-1200
• Tyre Plant Control Panel For 15 Ton
• Vt Pipe Condenser 16 X 3"-6 Nos Pipe Systems
• Water Jacketed Pipe