Fabhind Private Limited

Crumb Rubber Machine Secondary Rasper Machine: Details And Purpose

A Secondary Rasper Machine Plays A Crucial Role In The Crumb Rubber Manufacturing Process, Which Involves Recycling Waste Tires Into Smaller, Usable Rubber Particles. 

1. Purpose Of The Secondary Rasper

· Size Reduction: It Takes Pre-Shredded Tire Chips (Often 100-150mm) And Further Reduces Them To A Smaller, More Refined Size, Typically 10-25mm Rubber Mulch.

· Steel Wire Separation: A Key Function Of The Secondary Rasper Is To Separate Steel Wire From The Rubber, Ensuring A Cleaner, Wire-Free Rubber Output. This Separation Allows For The Recovery Of Both The Rubber And The Steel Wire As Valuable Resources. 

2. Key Features And Characteristics

·  eavy-Duty Construction: Designed To Handle Tough Materials Like Tires, Secondary Raspers Typically Feature Robust Construction And Durable Blades To Withstand Pressure And Minimize Wear.

·         High Efficiency: These Machines Prioritize Efficient Processing Of Large Quantities Of Tires, Ensuring High Throughput And Minimizing Wasted Products.

·         Replaceable Components: Many Models Feature Easily Exchangeable Blades And Wear Liners, Minimizing Downtime And Maximizing The Machine's Lifespan.

·         Adjustable Settings: Raspers Often Come With Screens Of Different Hole Sizes, Allowing For Flexibility In Production And Customization Of Output Size.

·         Safety Features: Reputable Manufacturers Incorporate Safety Features Such As Overload Protection, Emergency Stop Buttons, And Guard Shields To Ensure Safe Operation.

· Plc Control System: Advanced Plc Control Systems Enable Real-Time Monitoring And Control Of The Rasper's Operations For Optimal Performance. 

3. Manufacturers And Suppliers (India)

Several Manufacturers And Suppliers In India Offer Secondary Rasper Machines For Crumb Rubber Production. Some Examples Include:

· Fabhind Private Limited (Ahmedabad): Offer Crumb Rubber Machine Secondary Rasper Machine With 4 Ton/Hr Production Capacity, 315 Kw Motor Power.

·         Master Corporation (Ahmedabad): Specializes In Tyre Rasper Machines With Customizable Output Size.

· Anant Engg Works (Sirhind, Fatehgarh Sahib): Offers Crumb Rubber Making Machines With 200 Hp Motor Rating. 

4. Importance In Tire Recycling

Secondary Raspers Are Essential In Tire Recycling Plants, Contributing To:

· Reduced Landfill Waste: By Processing Tires Into Usable Products, They Help Minimize The Environmental Impact Of Waste Tires.

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Fabhind Waste tyre Chips Machine - Rasper Machine               

Pre-Shredder Unit -Frist Unit

·        Feeding Conveyor

·        Double-shaft Shredder 90 KW Each

·        Conveyor

·        Classifier

·        Conveyor

·        Conveyor

·        Control system

 

Rasper ( 25 MM Chips ) Unit -1

·        Feeding Conveyor

·        Rasper

·        Vibratory Conveyor 1.5 KW

·        Magnet Separator 1.5 KW

·        Conveyor

·        Control System

 

Raw Material Storage Area

·        Belling  Big Bag

·        Loose

 

Rasper Steel Remover Unit -3

·        Feeding Conveyor

·        Rasper

·        Vibratory Conveyor 1.5 KW

·        Magnet Separator 1.5 KW

·        Conveyor

·        Control System

 

Steel Bundle Packing Unit

·        Belling  Unit 3 Stage

·        Penal

 

Dust Colleting Systems

·        Bag House

·        Air Compressor

·        Duck Line

·        Penal For Primary

 

Chips Storage Unit

·        Feeder Hopper

·        In put Elevator

·        Out Elevator

·        Belt Conveyer