Tyre Recycling plant accessories

Product Details:

NITROGEN PLANT

• By Using Nitrogen Gas In Reactor Increase Safety Before Opening Reactor Door
• Decrease Cooling Period Of The Pyrolysis Process
• Helps To Cool Down Carbon Black & Steel Wire In The Reactor
• IT Maintain Efficiency Of The Process
• Nitrogen Purity Is Very Steady & Reliable

Product Details:

COOLING BLOWER

• It aids in reducing the processing time of the reactor to maintain number of batches throughout the month
• It is mainly used for the purpose of decreasing the temperature of reactor faster after the batch taken in order to increase the number of batches
• This in turn helps in increasing the productivity of the product and hence the profit. With the help of cooling blower atleast 24 batches can be taken in a month
• It has 5 HP motor which is sufficient to take the hot smoke out of the plant

Product Details:

PYRO WATER BURNER

Pyro – Water word is used for the material which is removed as a waste product from Tyre Pyrolysis Oil. This Pyro – Water is a mixture of water, oil and carbon particles and is very harmful for all living organisms and highly pollutes the environment as well.

In every process approx. 400 liters of Pyro – Water is produced along with pyrolysis oil and since it contains a certain percentage of oil and carbon in it, it has a very high calorific value. This can be used in the initial firing purpose hence eliminating the use of wood/briquettes up to 90%.

Therefore making the Tyre Pyrolysis Plant a very eco-friendly recycling equipment.

FULFILLS POLLUTION CONTROL NORMS

Product Details:

Application & benefit

??It convey  the carbon black from the reactor to the storage area ??Reducing dusting of carbon black  in plant area ??Remove small steel particles ??1000 kg of jumbo bag is filled by conveyer ??Fulfill pollution control norms

Product Details:

TYRE SIDE WALL CUTER

• Cut The Truck Tyre In Three Piece
• Feeding Of The Reactor Will Increase Up To The Capacity
• Reduce Purchase Cost Of Tyre By Purchasing Whole Tyre In Bulk Quantity(Auction)
• Increase Profit By Decreasing Production Costing
• Easy To Install
• Less Maintenance Require
• 2 To 3 Manpower Required
• Capacity- 9 To 10 Ton Of Truck Tyre (1020mm Or 1040mm) In A One Shift(10 Hrs.)
• Power-5 H.P

According to CPCB Norms We cant use Wood , Its compulsary to use Burner As a heating Process

Gas Balloon:

• Balloon fabric tensile strength is 550 which means it can survive for long period without maintenance and no leakage of break is possible
• The blower is twin lobe hard chrome nickel plated on every internal part which comes in contact with gas Helps to stop corrosion of internal parts
• The motor is flameproof Provides extra safety feature, 0% chances of any fire
• Buffer storage System is provided Which helps to stabilize gas pressure and provides gas to pyrolysis reactor at a constant rate Over pressure under pressure regulation system( Complete Stainless steel body)
• Provided helps to regulate the pressure automatically without any human interference
• Nylon net is provided with the balloon for support which helps to keep balloon at a safe height

Discription:

• It has 5 HP motor which is sufficient to take the hot smoke out of the plant

Benefits:

• Cooling blower helps to drop down the reactor emperature 50 degree Celsius within 5 hours
• It aids in reducing the processing time of the eactor to maintain number of batches throughout he month.
• It is mainly used for the purpose of decresing the temperature of reactor faster after the batch taken in order to increase the number of batches
• This is turn helps in increasing the productivity of the product and hence the profit. with the help of cooling blower at least 24 batches can be taken in a month.

??Releasing filter  gas & wood smoke at 100 feet ??Reduce air pollution ??Fulfill pollution control norms ??100 feet chimney with fuel gas sample collecting  platform at 30 feet

Reactor temperature and a pressure can be controlled & indicate  by PLC panel

By help of PLC panel will get the accurate result of reactor door opening and cooling period & increase the safety in plant 

Safety valve 0.5 kg/bar, 1 kg/bar, 4 kg/bar fitted in the pyrolysis plant for release of excess pressure and make the plant safe

In case of a running gas pressure is high during the process alarm system fitted in the pyrolysis plant will ringing the hooter & automatically control the temperature & gas pressure by the help of PLC panel.

Product Details: ??ETP plant in a pyrolysis process use to treat a remaining content of  pyro water generated during the tire pyrolysis process and also treated wet scrubber water to pure and clean water and again reuse in wet scrubber system.

Application & benefit

??It convey  the carbon black from the reactor to the storage area ??Reducing dusting of carbon black  in plant area ??Remove small steel particles ??1000 kg of jumbo bag is filled by conveyer ??Fulfill pollution control norms

By the use of auto feeder or conveyor belt tyre(cutting tyre /shredded tyre / crum rubber)can be feed in to the reactor.

AUTO IGNITIONAuto Release & Firing Extra Gas At 100 Feet Gas Chimney
Fulfill Pollution Control Norms 
By Burning The Gas It Can Solve The Problem Of Gas Odour Thus Can Reduce The Air Pollution

Application & benefit

??Auto release  &firing extra gas at 100 feet gas chimney ??Fulfill pollution control norms ??By burning the  extra fuel gas in the presence of oxygen so it can solve the problem  of gas odor