Fabhind Private Limited

fabhind

waste tyre pyrolysis plant

rc-10/16 mm - capacity 10 tons – per batch

• main reactor 

 made with  bq plate 516-70 gr  capsule type (with two site dish end)--2. 6 miter x 6. 6  miter 16 mm plate door size 1500 mm

   front door front side carbon removal system attechmen extra price

• reactor cover 

    cover 3 mm ms sheet with insulated cera wool 1260 temp 25 mm two layer

• reactor electric motor 

    motor -1 nos 7. 5 hp 960 rpm motor for process and 2 nd  7. 5 hp 1440 rpm motor ( standard make )

• reactor gear box

    heavy helical gear box

•   condenser pipe unit

     ms pipe 6 inch -16 nos for condenser with  2 nos carbon holding tank 5 mm thickness.

•  insulation tank

     ms plate 800 mm x 1550 mm x 5 mm with cerawool insulation and  aluminum sheet

• water seal tank

      ms plate 1000 x 1800 mm x 5 mm with 4" jacketed for coolant.

• gas tank

     ms plate  800 mm x 1550 mm x 5 mm

• oil tank

     ms plate  2800 x 1350 mm x 5 mm 7. 4 kl (3. 7 kl -02 nos )

• water coolant pipe

      water coolant pipe with jacketed 5 mm pipe 15 feet ( 8' pipe x 15 feet  & 16" x 10 feet )

• scrubber coolant pipe

     scrubber coolant pipe 10 inch 5 mm with 1' pipe 10" x 15 feet

• wet scrubber round tank for draft control

      scrubber  tank(dust tank)5 mm ms plate with coolant pipe 800x2800 mm

• draft- chimney blower

      dust blower with 5 hp 1440 rpm motor  for chimney                

• steel puling wire-rope hoist

      wire rope hoist  with  4" gear box with 3 hp  motor and 60 feet 10 mm  wire rope

• fire brick & castable cement 

        fire brick & castable cement  550 nos fire brick and castable cement - 5+5 bags for fire chamber

• control penal board       

       reactor control penal board with digital temp indicator & presser  penal board with solenoid valve

• submersible pump

     submersible pump 5 hp "atlas"  brand  for water circulation

• oil gear pump

    oil gear pump "atlas"  brand 3 hp gear pump for oil transfer

• mud pump 

    mud pump "atlas" brand 3 hp for water scrubber systems

• draft chimney 

     draft chimney 

• fire gas fire blower 

      fire gas blower for reactor gas burner 

• gas burner 

    extra gas burner -2 nos for excess gas burning

• cooling tower  

      cooling tower -capacity 70 tr -3 hp motor

• hardware and fitting  

FABHIND

waste tyre pyrolysis plant

rc-10/16 mm - capacity 10 tons – per batch

• main reactor 

 made with  bq plate 516-70 gr  capsule type (with two site dish end)--2. 6 miter x 6. 6  miter 16 mm plate door size 1500 mm

   front door front side carbon removal system attechmen extra price

• reactor cover 

    cover 3 mm ms sheet with insulated cera wool 1260 temp 25 mm two layer

• reactor electric motor 

    motor -1 nos 7. 5 hp 960 rpm motor for process and 2 nd  7. 5 hp 1440 rpm motor ( standard make )

• reactor gear box

    heavy helical gear box

•   condenser pipe unit

     ms pipe 6 inch -16 nos for condenser with  2 nos carbon holding tank 5 mm thickness.

•  insulation tank

     ms plate 800 mm x 1550 mm x 5 mm with cerawool insulation and  aluminum sheet

• water seal tank

      ms plate 1000 x 1800 mm x 5 mm with 4" jacketed for coolant.

• gas tank

     ms plate  800 mm x 1550 mm x 5 mm

• oil tank

     ms plate  2800 x 1350 mm x 5 mm 7. 4 kl (3. 7 kl -02 nos )

• water coolant pipe

      water coolant pipe with jacketed 5 mm pipe 15 feet ( 8' pipe x 15 feet  & 16" x 10 feet )

• scrubber coolant pipe

     scrubber coolant pipe 10 inch 5 mm with 1' pipe 10" x 15 feet

• wet scrubber round tank for draft control

      scrubber  tank(dust tank)5 mm ms plate with coolant pipe 800x2800 mm

• draft- chimney blower

      dust blower with 5 hp 1440 rpm motor  for chimney                

• steel puling wire-rope hoist

      wire rope hoist  with  4" gear box with 3 hp  motor and 60 feet 10 mm  wire rope

• fire brick & castable cement 

        fire brick & castable cement  550 nos fire brick and castable cement - 5+5 bags for fire chamber

• control penal board       

       reactor control penal board with digital temp indicator & presser  penal board with solenoid valve

• submersible pump

     submersible pump 5 hp "atlas"  brand  for water circulation

• oil gear pump

    oil gear pump "atlas"  brand 3 hp gear pump for oil transfer

• mud pump 

    mud pump "atlas" brand 3 hp for water scrubber systems

• draft chimney 

     draft chimney 

• fire gas fire blower 

      fire gas blower for reactor gas burner 

• gas burner 

    extra gas burner -2 nos for excess gas burning

• cooling tower  

      cooling tower -capacity 70 tr -3 hp motor

• hardware and fitting  

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·        

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·        

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·        

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·        

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·    

According to the semi Continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Semi Continuous Plant updated equipment of our company. It’s the new developed process, including Semi Continuous feeding system, Semi Continuous rotating pyrolysis system, Semi Continuous slagging system, Semi Continuous cooling system, smell removal system, Semi Continuous tail gas recycling system, Semi Continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.

The Advantages of the FAB Semi Continuous pyrolysis machine

·         Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life,

·         Spiral Flats are designed in to the reactor which helps running the material by its inner wall. The raw material direct contacted with the heat transfer surface and received immediate heat and evenly distributed.

·         Reactor can be loaded by steel wire free tyre chips and It can also separate the carbon black from hair steel wires at the time of carbon discharge. It has hair steel in wires it can be collected by hair steel magnet separator machine. Hence it will be collected directly to the carbon bags if it doesn’t have hair steel in it.

·         Gas & oil burner can be used for extra flue uncondensed gas for secondary heating process of the pyrolysis reactor, which will reduce production cost and customer revenue. The flue gas after combustion is treated by dual wash scrubber system as per environment standards. Ii is using evaporated flue gas for heating process of reactor, where we recycle extra heat for the proce

Pyrolysis Technology Safety Evaluation

FAB Semi Continuous Tyre Pyrolysis Plant Item Parameters

Material Feeding Conveyor

Material Loading Dual Airlock System

Material Feeding & Carbon Output Screw

Reactor Gland Pusher

Carbon Unloading System

Carbon Unloading Dual Airlock System

Carbon Removal Jacket Screw

Carbon Cooling System

Carbon Steel Removal System

Gas Controlling System