Fabhind Private Limited

A continuous waste tyre pyrolysis plant offers a sustainable and efficient solution for recycling discarded tyres, converting them into valuable resources: pyrolysis oil, carbon black, steel wire, and combustible gas.

 Advantages of continuous pyrolysis plants

 Environmental Friendliness: Compared to traditional disposal methods like landfilling or incineration, continuous pyrolysis significantly reduces waste and minimizes harmful emissions. The process is conducted in a sealed environment, eliminating gas leakage and dust release. Modern plants often include advanced exhaust gas treatment systems (desulfurization and denitrification, electrostatic precipitator, and activated carbon dust collectors) to meet stringent emission standards like those in the EU.

 High Efficiency & Capacity: These plants are designed for uninterrupted, 24-hour operation with high processing capacities, making them suitable for large-scale waste tyre recycling.

 utomation: Continuous pyrolysis plants utilize PLC control systems for automatic feeding, temperature control, and discharge, requiring minimal labor.

pyrolysis Oil: Can be used as fuel in industries, for power generation (refined into diesel), or sold directly.

Carbon Black: Can be used as a raw material for rubber products, coatings, and inks, or further processed into higher-quality recovered carbon black (rCB).

Steel Wire: Can be sold as scrap metal for recycling.

Combustible Gas (Syngas): Recycled back into the plant to fuel the pyrolysis reactor, making the process energy self-sufficient.

Typical working process

Tyre Collection: Waste tyres of various sizes are collected.

Shredding & Steel Wire Removal: Tyres are shredded into small pieces (e.g., 3-5 cm or 25 mm) and steel wires are extracted, crucial for the continuous operation and purity of the rubber material.

Feeding: Shredded tyre chips are transported to a sealed silo and then continuously fed into the pyrolysis reactor using screw conveyors. An inert gas (like nitrogen) system can be used to displace air in the feeding system, enhancing safety and process stability.

Pyrolysis: The reactor is heated (e.g., by burning fuel oil, LPG, natural gas). As the reactor rotates and heats up to around 300°C, the tyres undergo pyrolysis, decomposing into oil gas. Hot flue gases can be recycled to improve thermal efficiency.

Oil & Gas Collection: The hot oil gas enters a manifold system to separate heavy impurities. The condensable components are cooled in a multi-stage condensing system using circulating water, resulting in liquid pyrolysis oil, which is collected in storage tanks. Non-condensable components, mainly syngas, are piped to the combustion system to fuel the burner, achieving energy self-sufficiency.

Waste Flue Gas Treatment: Flue gases from the heating process undergo a series of treatments, including heat exchangers for cooling, a chemical tower for desulfurization and denitrification, and electrostatic precipitators and activated carbon dust collectors for purification, ensuring compliance with environmental standards before discharge.

 In India, the Central Pollution Control Board (CPCB) has introduced Standard Operating Procedures (SOPs) for the recycling of waste tyre scrap, emphasizing the use of the Advanced Batch Automated Process (ABAP) and continuous pyrolysis processes. For capacities exceeding 60 tonnes per day (TPD), only continuous pyrolysis plants are permitted. These plants are subject to strict monitoring and adherence to CPCB guidelines for safe and environmentally sound operation. Regulations specify requirements such as minimum land area, treatment of outputs (TPO and charcoal), waste gas treatment systems, wastewater treatment systems, and hazardous waste management authorization. 

Pyrolysis Process

Ø  Plastics, Hundred Thousand Tons Of Which Are Thrown By People Daily, Are, Perhaps The Most Evident Trace Of Human Civilization. That Is Why Recycling A Plastic Becomes Significant Issue.

Ø  There Are So Many Type Of Plastic According To Static About 50 % Of General Waste Consist Of Polymers More Than Of This Polymers Are Represented By Polyethylene, The Most Popular Kind Of Plastic.

Ø  Plastic Waste Processing Includes So Many Types Of Process Like As...

Ø  Splitting By Method - Is A Thermal Method

Ø  Splitting At Extreme Temperature & Pressure Is A Hydrolysis, A High Quality Chemical Products

Ø  Are Obtained.

Ø  Decomposition At High Temperature & Pressure

Ø  Thermal Decomposition - Of Substance Without Presence Of Oxygen Is A Pyrolysis

Ø  Mechanical Crumbling At Both Low And Normal Temperature With Washing, Drying, Granulating

Ø  Further Use

Plastic Pyrolysis

Ø  End-Of-Life Plastic Contain A Lot Of Chemical Bound Energy.

Ø  As A Result Of Pyrolysis Of Waste Plastic One Obtains: High-Energy Gas, Pyrolysis Oils And Carbon Black

Ø  The Ratios Of The First Three Products Depend On Process Conditions, Mainly On Temperature.

Ø  The Pyrolysis Method For Recycling Used Plastic Is A Technique, Which Heats Whole Or Shredded

Ø  Plastic in a Reactor Vessel Containing an Oxygen Free Atmosphere and a Heat Source.

Ø  In The Reactor the Plastic Is Softened After Which the Rubber Polymers Continuously Breakdown into Smaller Molecules.

Ø  These Smaller Molecules Eventually Vaporize and Exit from the Reactor.

Ø  These Vapors Can Be Burned Directly To Produce Power Or Condensed Into An Oily Plastic Liquid,

Ø  Generally Used As A Fuel.

Ø  Some Molecules Are Too Small To Condense. They Remain As A Gas, Which Can Be Burned As Fuel.

Ø  The Minerals That Were Part Of The Plastic, About 60 To 80 % By Weight, Are Removed As A Solid.

Ø  When Performed Well A Plastic Pyrolysis Process Is A Very Clean Operation And Has Nearly No Emissions Or Waste.

A continuous waste tyre pyrolysis plant offers a sustainable and efficient solution for recycling discarded tyres, converting them into valuable resources: pyrolysis oil, carbon black, steel wire, and combustible gas.

 Advantages of continuous pyrolysis plants

 Environmental Friendliness: Compared to traditional disposal methods like landfilling or incineration, continuous pyrolysis significantly reduces waste and minimizes harmful emissions. The process is conducted in a sealed environment, eliminating gas leakage and dust release. Modern plants often include advanced exhaust gas treatment systems (desulfurization and denitrification, electrostatic precipitator, and activated carbon dust collectors) to meet stringent emission standards like those in the EU.

 High Efficiency & Capacity: These plants are designed for uninterrupted, 24-hour operation with high processing capacities, making them suitable for large-scale waste tyre recycling.

 Automation: Continuous pyrolysis plants utilize PLC control systems for automatic feeding, temperature control, and discharge, requiring minimal labor.

 Pyroyrolysis Oil: Can be used as fuel in industries, for power generation (refined into diesel), or sold directly.

 arbon Black: Can be used as a raw material for rubber products, coatings, and inks, or further processed into higher-quality recovered black (rCB).

 Steel Wire: Can be sold as scrap metal for recycling.

Combustible Gas (Syngas): Recycled back into the plant to fuel the pyrolysis reactor, making the process energy self-sufficient.

 Typical working process

 Tyre Collection: Waste tyres of various sizes are collected.

 Shredding & Steel Wire Removal: Tyres are shredded into small pieces (e.g., 3-5 cm or 25 mm) and steel wires are extracted, crucial for the continuous operation and purity of the rubber material.

 Feeding: Shredded tyre chips are transported to a sealed silo and then continuously fed into the pyrolysis reactor using screw conveyors. An inert gas (like nitrogen) system can be used to displace air in the feeding system, enhancing safety and process stability.

 Pyrolysis: The reactor is heated (e.g., by burning fuel oil, LPG, natural gas). As the reactor rotates and heats up to around 300°C, the tyres undergo pyrolysis, decomposing into oil gas. Hot flue gases can be recycled to improve thermal efficiency.

 Oil & Gas Collection: The hot oil gas enters a manifold system to separate heavy impurities. The condensable components are cooled in a multi-stage condensing system using circulating water, resulting in liquid pyrolysis oil, which is collected in storage tanks. Non-condensable components, mainly syngas, are piped to the combustion system to fuel the burner, achieving energy self-sufficiency.

 Waste Flue Gas Treatment: Flue gases from the heating process undergo a series of treatments, including heat exchangers for cooling, a chemical tower for desulfurization and denitrification, and electrostatic precipitators and activated carbon dust collectors for purification, ensuring compliance with environmental standards before discharge.

 In India, the Central Pollution Control Board (CPCB) has introduced Standard Operating Procedures (SOPs) for the recycling of waste tyre scrap, emphasizing the use of the Advanced Batch Automated Process (ABAP) and continuous pyrolysis processes. For capacities exceeding 60 tonnes per day (TPD), only continuous pyrolysis plants are permitted. These plants are subject to strict monitoring and adherence to CPCB guidelines for safe and environmentally sound operation. Regulations specify requirements such as minimum land area, treatment of outputs (TPO and charcoal), waste gas treatment systems, wastewater treatment systems, and hazardous waste management authorization.

A continuous waste tyre pyrolysis plant offers a sustainable and efficient solution for recycling discarded tyres, converting them into valuable resources: pyrolysis oil, carbon black, steel wire, and combustible gas.

 Advantages of continuous pyrolysis plants

 Environmental Friendliness: Compared to traditional disposal methods like landfilling or incineration, continuous pyrolysis significantly reduces waste and minimizes harmful emissions. The process is conducted in a sealed environment, eliminating gas leakage and dust release. Modern plants often include advanced exhaust gas treatment systems (desulfurization and denitrification, electrostatic precipitator, and activated carbon dust collectors) to meet stringent emission standards like those in the EU.

 High Efficiency & Capacity: These plants are designed for uninterrupted, 24-hour operation with high processing capacities, making them suitable for large-scale waste tyre recycling.

 utomation: Continuous pyrolysis plants utilize PLC control systems for automatic feeding, temperature control, and discharge, requiring minimal labor.

pyrolysis Oil: Can be used as fuel in industries, for power generation (refined into diesel), or sold directly.

Carbon Black: Can be used as a raw material for rubber products, coatings, and inks, or further processed into higher-quality recovered carbon black (rCB).

Steel Wire: Can be sold as scrap metal for recycling.

Combustible Gas (Syngas): Recycled back into the plant to fuel the pyrolysis reactor, making the process energy self-sufficient.

Typical working process

Tyre Collection: Waste tyres of various sizes are collected.

Shredding & Steel Wire Removal: Tyres are shredded into small pieces (e.g., 3-5 cm or 25 mm) and steel wires are extracted, crucial for the continuous operation and purity of the rubber material.

Feeding: Shredded tyre chips are transported to a sealed silo and then continuously fed into the pyrolysis reactor using screw conveyors. An inert gas (like nitrogen) system can be used to displace air in the feeding system, enhancing safety and process stability.

Pyrolysis: The reactor is heated (e.g., by burning fuel oil, LPG, natural gas). As the reactor rotates and heats up to around 300°C, the tyres undergo pyrolysis, decomposing into oil gas. Hot flue gases can be recycled to improve thermal efficiency.

Oil & Gas Collection: The hot oil gas enters a manifold system to separate heavy impurities. The condensable components are cooled in a multi-stage condensing system using circulating water, resulting in liquid pyrolysis oil, which is collected in storage tanks. Non-condensable components, mainly syngas, are piped to the combustion system to fuel the burner, achieving energy self-sufficiency.

Waste Flue Gas Treatment: Flue gases from the heating process undergo a series of treatments, including heat exchangers for cooling, a chemical tower for desulfurization and denitrification, and electrostatic precipitators and activated carbon dust collectors for purification, ensuring compliance with environmental standards before discharge.

 In India, the Central Pollution Control Board (CPCB) has introduced Standard Operating Procedures (SOPs) for the recycling of waste tyre scrap, emphasizing the use of the Advanced Batch Automated Process (ABAP) and continuous pyrolysis processes. For capacities exceeding 60 tonnes per day (TPD), only continuous pyrolysis plants are permitted. These plants are subject to strict monitoring and adherence to CPCB guidelines for safe and environmentally sound operation. Regulations specify requirements such as minimum land area, treatment of outputs (TPO and charcoal), waste gas treatment systems, wastewater treatment systems, and hazardous waste management authorization. 

A continuous waste tyre pyrolysis plant offers a sustainable and efficient solution for recycling discarded tyres, converting them into valuable resources: pyrolysis oil, carbon black, steel wire, and combustible gas.

 Advantages of continuous pyrolysis plants

 Environmental Friendliness: Compared to traditional disposal methods like landfilling or incineration, continuous pyrolysis significantly reduces waste and minimizes harmful emissions. The process is conducted in a sealed environment, eliminating gas leakage and dust release. Modern plants often include advanced exhaust gas treatment systems (desulfurization and denitrification, electrostatic precipitator, and activated carbon dust collectors) to meet stringent emission standards like those in the EU.

 High Efficiency & Capacity: These plants are designed for uninterrupted, 24-hour operation with high processing capacities, making them suitable for large-scale waste tyre recycling.

 utomation: Continuous pyrolysis plants utilize PLC control systems for automatic feeding, temperature control, and discharge, requiring minimal labor.

pyrolysis Oil: Can be used as fuel in industries, for power generation (refined into diesel), or sold directly.

Carbon Black: Can be used as a raw material for rubber products, coatings, and inks, or further processed into higher-quality recovered carbon black (rCB).

Steel Wire: Can be sold as scrap metal for recycling.

Combustible Gas (Syngas): Recycled back into the plant to fuel the pyrolysis reactor, making the process energy self-sufficient.

Typical working process

Tyre Collection: Waste tyres of various sizes are collected.

Shredding & Steel Wire Removal: Tyres are shredded into small pieces (e.g., 3-5 cm or 25 mm) and steel wires are extracted, crucial for the continuous operation and purity of the rubber material.

Feeding: Shredded tyre chips are transported to a sealed silo and then continuously fed into the pyrolysis reactor using screw conveyors. An inert gas (like nitrogen) system can be used to displace air in the feeding system, enhancing safety and process stability.

Pyrolysis: The reactor is heated (e.g., by burning fuel oil, LPG, natural gas). As the reactor rotates and heats up to around 300°C, the tyres undergo pyrolysis, decomposing into oil gas. Hot flue gases can be recycled to improve thermal efficiency.

Oil & Gas Collection: The hot oil gas enters a manifold system to separate heavy impurities. The condensable components are cooled in a multi-stage condensing system using circulating water, resulting in liquid pyrolysis oil, which is collected in storage tanks. Non-condensable components, mainly syngas, are piped to the combustion system to fuel the burner, achieving energy self-sufficiency.

Waste Flue Gas Treatment: Flue gases from the heating process undergo a series of treatments, including heat exchangers for cooling, a chemical tower for desulfurization and denitrification, and electrostatic precipitators and activated carbon dust collectors for purification, ensuring compliance with environmental standards before discharge.

 In India, the Central Pollution Control Board (CPCB) has introduced Standard Operating Procedures (SOPs) for the recycling of waste tyre scrap, emphasizing the use of the Advanced Batch Automated Process (ABAP) and continuous pyrolysis processes. For capacities exceeding 60 tonnes per day (TPD), only continuous pyrolysis plants are permitted. These plants are subject to strict monitoring and adherence to CPCB guidelines for safe and environmentally sound operation. Regulations specify requirements such as minimum land area, treatment of outputs (TPO and charcoal), waste gas treatment systems, wastewater treatment systems, and hazardous waste management authorization. 

FABHIND

WASTE TYRE PYROLYSIS PLANT

RC-10/16 MM - CAPACITY 10 TONS – PER BATCH

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1'' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING 

FABHIND

WASTE TYRE PYROLYSIS PLANT

RC-10/16 MM - CAPACITY 10 TONS – PER BATCH

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING 

FABHIND

WASTE TYRE PYROLYSIS PLANT

RC-10/16 MM - CAPACITY 10 TONS – PER BATCH

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1'' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING  

FABHIND

WASTE TYRE PYROLYSIS PLANT• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1'' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING 

waste tyre pyrolysis plant

A waste tire pyrolysis plant is 

a recycling system that uses thermochemical processes to convert end-of-life tires into valuable resources, including pyrolysis oil, carbon black, and steel wire. This method helps address the environmental issues caused by tire waste, such as landfill contamination, while creating profitable products. 

The pyrolysis process

Pyrolysis is the chemical decomposition of organic materials by heating them to high temperatures in the absence of oxygen. In a waste tire pyrolysis plant, the process works as follows: 

1.     Pre-treatment: Waste tires are collected, sorted, and shredded into smaller pieces to prepare them for the pyrolysis reactor.

2.     Pyrolysis: Shredded tires are fed into an oxygen-free reactor and heated to 400°C–500°C. The rubber molecules break down into smaller hydrocarbon molecules, which turn into vapor.

3.     Condensation: The hot oil gas is sent through a condensing system, where it is cooled and converted into a liquid fuel, known as pyrolysis oil.

4.     Residue discharge: The solid residue left in the reactor, consisting of carbon black and steel wire, is discharged using a screw conveyor.

5.     Exhaust gas treatment: Non-condensable flammable gases are recycled to heat the reactor, while other exhaust gases are treated through a scrubbing system to meet environmental standards. 

End products and their applications

A waste tire pyrolysis plant can achieve up to 100% recycling, turning waste into useful resources with no landfill waste. The primary end products include: 

·        Pyrolysis Oil

This high-calorific fuel can be sold as an alternative to fossil fuels for industrial heating in boilers, furnaces, and cement kilns. It can also be further refined into non-standard diesel for use in heavy machinery or generators.

·        Carbon Black

The recovered carbon black (rCB) can be processed into different grades for use as a filler in new rubber products, such as tires and other rubber goods, or as a pigment for coatings and printing inks.

·        Steel Wire

The steel wire remaining after the process can be sold as scrap steel to be re-smelted and used in steel manufacturing.

·        Syngas

The non-condensable gas produced during pyrolysis has high energy content and is typically recycled to provide fuel for the pyrolysis process itself, making the plant energy self-sufficient. 

Types of pyrolysis plants

There are two main types of waste tire pyrolysis plants, differing primarily in their operational scale and automation: 

·        Batch-type: Suited for small to medium-scale operations, a batch plant processes a fixed amount of tires and must be cooled down after each cycle to discharge the carbon black and steel and load the next batch. It is generally more labor-intensive.

·