Waste Tyre Pyrolysis Plant

Product Details:

FABHIND

WASTE TYRE PYROLYSIS PLANT

RC-10/16 MM - CAPACITY 10 TONS – PER BATCH

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1'' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING  

Product Details:

fabhind

waste tyre pyrolysis plant

rc-10/16 mm - capacity 10 tons – per batch

• main reactor 

 made with  bq plate 516-70 gr  capsule type (with two site dish end)--2. 6 miter x 6. 6  miter 16 mm plate door size 1500 mm

   front door front side carbon removal system attechmen extra price

• reactor cover 

    cover 3 mm ms sheet with insulated cera wool 1260 temp 25 mm two layer

• reactor electric motor 

    motor -1 nos 7. 5 hp 960 rpm motor for process and 2 nd  7. 5 hp 1440 rpm motor ( standard make )

• reactor gear box

    heavy helical gear box

•   condenser pipe unit

     ms pipe 6 inch -16 nos for condenser with  2 nos carbon holding tank 5 mm thickness.

•  insulation tank

     ms plate 800 mm x 1550 mm x 5 mm with cerawool insulation and  aluminum sheet

• water seal tank

      ms plate 1000 x 1800 mm x 5 mm with 4" jacketed for coolant.

• gas tank

     ms plate  800 mm x 1550 mm x 5 mm

• oil tank

     ms plate  2800 x 1350 mm x 5 mm 7. 4 kl (3. 7 kl -02 nos )

• water coolant pipe

      water coolant pipe with jacketed 5 mm pipe 15 feet ( 8' pipe x 15 feet  & 16" x 10 feet )

• scrubber coolant pipe

     scrubber coolant pipe 10 inch 5 mm with 1' pipe 10" x 15 feet

• wet scrubber round tank for draft control

      scrubber  tank(dust tank)5 mm ms plate with coolant pipe 800x2800 mm

• draft- chimney blower

      dust blower with 5 hp 1440 rpm motor  for chimney                

• steel puling wire-rope hoist

      wire rope hoist  with  4" gear box with 3 hp  motor and 60 feet 10 mm  wire rope

• fire brick & castable cement 

        fire brick & castable cement  550 nos fire brick and castable cement - 5+5 bags for fire chamber

• control penal board       

       reactor control penal board with digital temp indicator & presser  penal board with solenoid valve

• submersible pump

     submersible pump 5 hp "atlas"  brand  for water circulation

• oil gear pump

    oil gear pump "atlas"  brand 3 hp gear pump for oil transfer

• mud pump 

    mud pump "atlas" brand 3 hp for water scrubber systems

• draft chimney 

     draft chimney 

• fire gas fire blower 

      fire gas blower for reactor gas burner 

• gas burner 

    extra gas burner -2 nos for excess gas burning

• cooling tower  

      cooling tower -capacity 70 tr -3 hp motor

• hardware and fitting  

Product Details:

 

Continuous Pyrolysis Machine Introduction

 According to the continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Continuous Plant updated equipment of our company. It’s the new developed process, including continuous feeding system, continuous rotating pyrolysis system, continuous slagging system, continuous cooling system, smell removal system, continuous tail gas recycling system, continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.

 The Advantages of the FAB Continuous pyrolysis machine

o   Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life

o   Spiral Flats are designed in to the reactor which helps running the material by its inner wall. The raw material direct contacted with the heat transfer surface and received immediate heat and evenly distributed.

o   The reactor and feeder system adopts frequency drive (VFD) to adjust the retention time of raw material in the reactor according to the pyrolysis. It can decompose in minimum time to increase high oil yield.

o   Reactor can be loaded by steel wire free tyre chips and It can also separate the carbon black from hair steel wires at the time of carbon discharge. It has hair steel in wires it can be collected by hair steel magnet separator machine. Hence it will be collected directly to the carbon bags if it doesn’t have hair steel in it.

Gas & oil burner can be used for extra flue uncondensed gas for secondary heating process of the pyrolysis reactor, which will reduce production cost and customer revenue. The flue gas after combustion is treated by dual wash scrubber system as per environment standards. Ii is using evaporated flue gas for heating process of reactor, where we recycle extra heat for the process

 Pyrolysis Technology Safety Evaluation

 

 

 

Product Details:

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING 

Product Details:

fabhind

waste tyre pyrolysis plant

• main reactor 

 made with  bq plate 516-70 gr  capsule type (with two site dish end)--2. 6 miter x 6. 6  miter 16 mm plate door size 1500 mm

   front door front side carbon removal system attechmen extra price

• reactor cover 

    cover 3 mm ms sheet with insulated cera wool 1260 temp 25 mm two layer

• reactor electric motor 

    motor -1 nos 7. 5 hp 960 rpm motor for process and 2 nd  7. 5 hp 1440 rpm motor ( standard make )

• reactor gear box

    heavy helical gear box

•   condenser pipe unit

     ms pipe 6 inch -16 nos for condenser with  2 nos carbon holding tank 5 mm thickness.

•  insulation tank

     ms plate 800 mm x 1550 mm x 5 mm with cerawool insulation and  aluminum sheet

• water seal tank

      ms plate 1000 x 1800 mm x 5 mm with 4" jacketed for coolant.

• gas tank

     ms plate  800 mm x 1550 mm x 5 mm

• oil tank

     ms plate  2800 x 1350 mm x 5 mm 7. 4 kl (3. 7 kl -02 nos )

• water coolant pipe

      water coolant pipe with jacketed 5 mm pipe 15 feet ( 8' pipe x 15 feet  & 16" x 10 feet )

• scrubber coolant pipe

     scrubber coolant pipe 10 inch 5 mm with 1' pipe 10" x 15 feet

• wet scrubber round tank for draft control

      scrubber  tank(dust tank)5 mm ms plate with coolant pipe 800x2800 mm

• draft- chimney blower

      dust blower with 5 hp 1440 rpm motor  for chimney                

• steel puling wire-rope hoist

      wire rope hoist  with  4" gear box with 3 hp  motor and 60 feet 10 mm  wire rope

• fire brick & castable cement 

        fire brick & castable cement  550 nos fire brick and castable cement - 5+5 bags for fire chamber

• control penal board       

       reactor control penal board with digital temp indicator & presser  penal board with solenoid valve

• submersible pump

     submersible pump 5 hp "atlas"  brand  for water circulation

• oil gear pump

    oil gear pump "atlas"  brand 3 hp gear pump for oil transfer

• mud pump 

    mud pump "atlas" brand 3 hp for water scrubber systems

• draft chimney 

     draft chimney 

• fire gas fire blower 

      fire gas blower for reactor gas burner 

• gas burner 

    extra gas burner -2 nos for excess gas burning

• cooling tower  

      cooling tower -capacity 70 tr -3 hp motor

• hardware and fitting 

Additional Information:

• Item Code: RC-10TPD
• Production Capacity: 1O TPD
• Delivery Time: ONE MONTH
• Packaging Details: TRAILER LOAD

It convey  the carbon black from the reactor to the storage area Reducing dusting of carbon black  in plant area Remove small steel particles 1000 kg of jumbo bag is filled by conveyer Fulfill pollution control norms